China Automated Vision Inspection Solutions
Plastic Film Inspection Machine
Defect Types:
Scratches, oil stains, dirt spots, fish eyes, insect inclusions, fiber draw, bubbles, wrinkles, foreign particles, streaks, coating omissions, pinholes, stripes, tears, edge cracks, dark spots, bright spots, etc.
Detectable Materials:
BOPP, PC, CPP, PVC, optical films, sanitary films, battery films, capacitor films, insulation films, backlight enhancement films, cigarette films, acrylic films, ethylene films, laser PET packaging films, blown films, etc.
Overview
The online inspection system can detect defects in real-time during production and provide product quality information. It records quality data to optimize production processes. The system performs non-contact edge defect detection, surface flaw inspection, and dimensional measurement for products of varying widths and machine speeds.
The RVT-Plastic Vision system utilizes high-resolution line-scan cameras coupled with specialized image processing software to automatically, real-time, and precisely detect/identify various defects on plastic film surfaces in high-speed production lines. Equipped with powerful film-specific illumination sources, it enhances imaging of subtle defects and achieves 100% inspection coverage through advanced algorithms. Integrated with production processes, it provides online audible/visual alarms (configurable), labeling, report generation, and product grading for comprehensive quality control.
Highlights
-- Recipe Management
The software allows customized parameter settings for each product type, saved as a “recipe.” During production, simply selecting the recipe automatically loads the corresponding parameters.
-- Classification
Defects are accurately classified using AI-based analysis of captured images, enabling customized criteria for different defect types.
-- Defect Recording (Database Functionality)
Defect characteristics and image data are stored in database files for offline queries, reporting, and printing.
-- Real-Time Interface Display
Instantly shows detected defect images, characteristic data, and trend charts.
Machine Performance Specification
Inspection Width: 200-8000mm (adjustable via camera array)
Line Speed: Supports >700 m/min
Detection Accuracy: 0.01mm~1mm (camera quantity & speed dependent)
Capabilities:
Surface defect detection pre/post-production
Automatic defect coordinate logging (X/Y axis: machine & cross directions)
AI-based defect classification
Automatic defect image archiving
Roll quality reports & defect distribution mapping
Special Features: Ultra-wide & ultra-thin film inspection
Core Components:
High-performance industrial computer
Proprietary image processing software (fully independent IP)
High-res line-scan cameras (2K-16K resolution)
Long-life LED high-frequency illumination
Dedicated tooling & fixtures