China Automated Vision Inspection Solutions

Glass Coating Inspection Machine

Applicable Defect Inspection:
(Coated Light-Transmitting Area Surface)
Coating Flaking, Pinhole, Coating Scratch, Microcrack Network, Contamination, ect.
 
Applicable Glass Types:
  1. Architectural Glass
  2. Automotive Glass
  3. Display Glass
  4. Home Appliance Glass

Overview

The glass online inspection system can detect defects in real-time during production and provide product quality information. It records quality data to optimize production processes. The system performs non-contact edge defect detection, surface flaw inspection, and dimensional measurement for products of varying widths and machine speeds.

Using a linear image sensor, the vision system scans targets in real-time to form images. Specialized image processing and analysis software based on an industrial control computer automatically detects surface defects, measures dimensions, and logs defect data into a categorized database. The system features a user-friendly Windows-based graphical interface.

Highlights

-- Recipe Management

The software allows customized parameter settings for each product type, saved as a “recipe.” During production, simply selecting the recipe automatically loads the corresponding parameters.

-- Classification

Defects are accurately classified using AI-based analysis of captured images, enabling customized criteria for different defect types.

-- Defect Recording (Database Functionality)

Defect characteristics and image data are stored in database files for offline queries, reporting, and printing.

-- Real-Time Interface Display

Instantly shows detected defect images, characteristic data, and trend charts.

Machine Performance Specification

ParameterValue
Glass TypeFlat Glass
Physical Resolution0.07 mm
Defect Detection Accuracy0.2 mm
Power Supply Voltage & Power Rating220V, 2kW
Ambient TemperatureBelow 30°C
Detection Target Range (Conveyor Dir.)Field adaptable width
Min. Roller Gap at Detection Station50 mm
Max. Line Speed40 m/min
Fastest Detection Rate (excl. scan)< 3 sec/piece

Defects Detected During Projects

-- Pinhole

-- Coating Flaking

-- Coating Scratch & Microcrack Network

-- Contamination

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